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Honda Aims To Increase Motorcycle Production And Business

June 4, 2008 - 11:48 AM
In a 2008 mid-year speech, Honda CEO Takeo Fukui talks about a new 3-year mid-term plan that began in April of this year. There were three main points;
1)      Strengthening motorcycle business
2)     Innovation of automobile manufacturing in Japan
3)     Hybrid strategy to achieve full-scale market penetration
Here is a summary of the first section of this plan, as according to Honda's website.

1. Strengthening motorcycle business

[ Importance of motorcycle business / 50th anniversary of Super Cub ]
·     Honda began its business with motorcycles, entered into the global market with motorcycles, and established a business foundation which later enabled Honda to enter into the automobile business.

·     Motorcycle business is the driving force of Honda’s growth and expansion, and it is one of the key strengths of Honda that other automakers do not have.

·     Honda currently sells more than 13 million motorcycles annually including commuters which provide an essential means of transportation for people in their daily lives as well as recreational large-size motorcycles which provide the joy of riding.

·     Among such Honda motorcycle products, the Super Cub model that represents Honda is celebrating its 50th anniversary this year.

·     The Japanese-born Super Cub has maintained its original creative concept and basic style, but has continuously advanced as a model that accommodates the needs and preferences of people in different areas around the world. As a result, the Cub series achieved cumulative worldwide production of 60 million units (as of the end of April 2008).

·     Demand for motorcycles as a means of transportation is expected to continue to grow mainly in Asian and South American nations. In addition, considering the global high price of crude oil, there is a good chance that motorcycles will be considered not only in developing countries but on a global basis.

·     Honda will create motorcycle products which reflect the unique characteristics of Honda and exceed the expectations of customers while striving to develop another model which creates a new motorcycle category and market as did the Super Cub.


[ Strengthening motorcycle production ]

·     Toward this end, it is important to strengthen motorcycle production. The new motorcycle plant at Honda’s Kumamoto Factory, which began operating in April 2008, will play a key role.

·     The goals of the transfer of motorcycle production from Hamamatsu, the birthplace of Honda, to Kumamoto are; 1) to improve efficiency by consolidating production and 2) to strengthen Honda’s ability to build motorcycle products which offer new value with even higher quality.

·     Moreover, Honda will thoroughly strengthen its manufacturing operations at the starting point in Japan, dramatically enhance its competitiveness, and leverage this enhanced competitiveness to further grow and advance its global motorcycle business.

·     Production at the new motorcycle plant at Kumamoto Factory will reach its full-capacity in the first half of 2009.

·     In order to efficiently produce approximately 60 models, from commuters to large-size motorcycles, Honda conceived and built from scratch highly efficient and ideal production lines to accommodate the unique characteristics of each model.

·     In addition to employing various state-of-the-art equipment, reducing the number of production processes and increased automation are used for mass production models. The new plant will produce motorcycles on three main lines which achieve a high level of human resource efficiency and high flexibility. The new plant also has 15 cell lines where high value added products are assembled completely by a small team of associates.

·     These cell lines make it possible to build a product with enhanced attractiveness and quality. At the same time, a cell line has a significant benefit in the area of human resource development as it is ideal for the advancement of associates’ skills and sharing of production know-how.

·     Through these initiatives, including a 20% improvement in workforce efficiency compared to the existing plant, Honda will strive to establish a strong motorcycle production system which will remain highly competitive even if the exchange rate of the Japanese yen to the U.S. dollar is in the 90s.

·     The new plant also is an environmentally-responsible plant which reduces CO2 emissions by approximately 20% compared to the existing plant through various efforts including utilization of natural energy.

·     As the leader plant within Honda’s global motorcycle production network, and as a source of Honda’s strength to create products that will exceed the expectations of our customers around the world, Kumamoto Factory will be a driving force of motorcycle business growth in the future.


[ Strengthening technological and product attributes ]

·     In the area of environmental technology, installation of PGM-FI (Honda’s Programmed Fuel Injection) on all scooters sold in Japan is now virtually completed, and PGM-FI will be installed on to all Honda motorcycles sold in Thailand by the end of 2009. Honda plans to install PGM-FI on most of its motorcycles worldwide by the end of 2010.

·     In the area of safety technology, Honda will install a motorcycle airbag system and ABS (Anti-lock Brake System) on more products. Honda plans to install ABS in all 250cc or larger class models worldwide, except off-road models, by the end of 2010.

·     In advancing nations, Honda will introduce a new model, in the most popular 100cc class, which achieves high fuel efficiency, high performance, and low cost. Sales of this new model will begin first in Thailand in summer 2008 and then in other Asian countries.

·     In advanced nations, Honda will introduce its innovative environmental and safety technologies including a Variable Cylinder Management (VCM) system for motorcycles which significantly improves fuel efficiency as well as electronically-controlled combined ABS (C-ABS), an advanced brake system which further improves stability while braking.  Moreover, Honda will improve the product attractiveness of medium-to-large size models and strengthen those aspects of a product which contribute to the joy of riding .

·     Motorcycle R&D will also be strengthened with a determination and passion to create the Super Cub of the next generation.
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Comments on this Post

June 10, 2008 - 08:59 AM
Found it interesting that Honda is continuing the air-bag safety feature. I have yet to learn of any actual field data results of the effectiveness of the air-bag on the Gold Wings.
June 25, 2008 - 11:55 PM
I heard that as a direct result of this new factory, that Honda will be moving Cycle productions from Ohio to Japan, and converting the Marysville Plant to auto manufacturing. This means that 08' is the Last chance for Honda Homecomming.
June 28, 2008 - 12:48 PM
I have a airbag model GW and think it's worth every bit of $$$ spent. Hope I don't have to find out. I think this is a good move.
July 26, 2008 - 06:03 PM
I hope there is no factual data on the effectiveness of the airbag!
July 29, 2008 - 09:15 PM
nice to hear the commitment to continued improvements in motorcycles. i was afraid the move out of the US would affect the future of the Goldwing, as it seems most of its market has to be the US. The future will tell, but this information is more detailed that the initial announcement of the plant move the was much less specific.
July 30, 2008 - 09:43 AM
Dan,
Just got back from the last Honda Homecoming in Ohio and learned that they have had 2 airbag deployments. One in Florida and one in Europe. Both instances were successful in reducing injuries and neither person died. The one in Europe was a head on collision with a car at 40mph.
October 13, 2008 - 10:41 PM
It seems to work for the solo rider, at least.

http://www.nytimes.com/2007/07/01/automobiles/01BIKE.html
December 4, 2008 - 06:27 AM
Rumor is that Ohio production will cease, moving operaqtions to Japan. Likely to result in more heavy US job losses. Another very sad statement. I have always been proud to recite to my Harley pals that my bike too is "made in USA". Guess the new owners will not have that bragging point

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